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How to extend the using time of Diesel Generator Set

2019-08-09

How to extend the using time of Diesel Generator Set


First of all, it is clear that the consumable parts of the Generator set include three filters, an air filter, an oil filter and a diesel filter, to extend the service life of the diesel generator set. It is necessary to strengthen the maintenance of the three filters of the air filter, the oil filter and the diesel filter to fully exert their functions.


1. The air filter should not be installed, reverse-mounted or misplaced with each sealing gasket and rubber connecting pipe during installation, and ensure the tightness of each pressing. Use the paper dust cup air filter. For every 50-100 hours of work, remove the dust once. Use a soft brush to brush off the surface dust. If the working time exceeds 500 hours or it is damaged, it should be replaced in time. Use oil bath air filter, clean the filter element and replace the oil in every 100-200 hours of operation. If the filter element is broken, it needs to be replaced immediately, and pay attention to the addition of oil according to the regulations.

2. If the oil filter is not in time for maintenance in the diesel generator set, the filter element is clogged, the oil pressure is increased, the safety valve is opened, and the lubricating oil directly flows into the main oil passage, which will aggravate the wear of the lubricating surface and affect the service life of the diesel generator set. Therefore, the oil filter should be cleaned once every 180-200 hours of operation and found to be damaged. It should be replaced immediately to prevent impurities from entering the lubrication surface.

When the generator set is used in season, the crankcase and each lubricating surface should be cleaned by mixing the oil, kerosene and diesel oil as washing oil. After the oil is released, the washing oil can be added for cleaning. Then, the diesel generator set runs at low speed for 3-5 minutes. , then drain the washing oil and add new oil.


3. For each fuel filter in the fuel supply system, every 100-200 hours of operation, the debris should be removed once, and the fuel tank and each oil pipeline should be thoroughly cleaned. When cleaning the filter element and seal, it should be especially careful to find damage and need to be replaced in time. During the seasonal transition, the parts of the entire fuel supply system should be cleaned. The diesel used should meet the seasonal requirements and require 48 hours of precipitation purification.


Note: The three filters of air cleaner, oil filter and fuel filter are consumables. When used for more than 500 hours, they must be replaced with new ones. In this way, the service life of the diesel generator set can be better extended.


Ricardo Genset 100KVA

Cummins Genset

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